harley clutch torque specs

0000003095 00000 n Torque means the amount of rotation each screw and nuts require to tighten on its spot. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Pinion Gear nut Make sure your bike cools off properly before you start the work. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. After that, you should test it out by riding your bike on the road. On models with dual front calipers, check alignment of brake discs to fork. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. 70-80 inch pounds 10-12 foot pounds T-45 Torx @3XL`=8$(d ;1"+0aO o/(aqS,5M Specifications. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Sportster When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Thats the point where you need to the adjustment. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. This demonstrates a serious lack of understanding basic tool use and assessment ability. Seriously? 2. Id call your service department to double check your numbers. They want you to use a torque wrench where specified. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. 30-45 foot pounds lbs. Plus, at times, you may want to upgrade the motorcycle. 2.) document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Nonetheless, we suggest you read the user manual. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Spark Plug Compensating Sprocket nut We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. It's quite possible the person asking is referring to a completely different motorcycle. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. Clutch hub nut to 70-80 ft./lbs. You really, really need the instructions on the diaphram spring adjustment. Harley-Davidson Breakout 114 Specs. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Nightrider.com Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. 0000004308 00000 n Plus they say blue for the clutch nut and red for the compansator. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. I printed off the complete torque specs for the softail models . 9. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. Which it won't fit my bike.. eitherway I'll have it ready to go today. Apoliggize if this a beaten subject. Shovelhead Next, you can either do a half turn to a full turn, as mentioned in the book. If the chain is too tight or too loose, then adjustment is necessary. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. #10 - 22 in. TC Performance Heads 100+HP, Pro Tuning on a Shade Posted on Aug 09, 2009 They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Now you have to follow the instructions given in your service manual to maintain correct tightness. 9-12 foot pounds Performance Parts, Don't let the Harley heat Then turn the bolts of your derby cover with your hand and carefully tighten them down. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. #8 - 14 in. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. Then scribe aline and go maxium of 50 degrees more. Use Loctite 271 on threads. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) People want quik and easy not right. I put a little red locktite on. 0000015868 00000 n Profession Tuning on a Shade Tree Budget, Engine Performance TC88 70HP Stage1 Hello all.. me again.. well im putting my clutch and compensator back together. gear lube. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. For removing the cover, move up down and reveal the clutch cable adjuster. Triple Tree Pinch Bolts Therefore, tighten the jam nut properly and avoid over-doing. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Khrome Werks AR100 test <>>> As the 115th anniversary celebration. <> Torque ft. lbs. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). 0000031803 00000 n If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. Therere other torque values for different screws and nuts too. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Could someone tell me which is correct? Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. See Figure 2. Belt Drive Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! (.1P First, you need to pull back the rubber cover from the clutch lever. Install a TC 88/95 cam We and our partners use cookies to Store and/or access information on a device. is that right? Pistons and Cylinders Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. The above list has only described the torques for different parts where you will need the wrench. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. Save my name, email, and website in this browser for the next time I comment. Clutch lever free play: 1/16". The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. 0000008358 00000 n The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . It's time to torque the pulley nuts for my belt drive. Street Engine, The Engine Displacement There you will find explanations on Harley Clutch Adjustment Torque specs too. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. There is a thread going now about manuals. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. 83. This engine is designed to use unleaded fuel. Manage Settings 0000009625 00000 n 90-120 inch pounds Finding Manifold Leaks Thus, the motorcycle gets its top speed for which it is known. Exhaust Systems 6. Tighten the transmission sprocket nut an additional 30 - 40. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. 0000001552 00000 n Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. 0000001947 00000 n Which starts here in the milwaukee area on Wednesday. 0000002407 00000 n 60-65 foot pounds Its time I addressed the issue of tools & torque specifications. lbs. I don't think there is a difference in clutch adjustment procedures. Harley-Davidson CVO Tri Glide Specs. Refer to applicable Service Manual. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. 10 mm. Yet, they will need regular maintenance. 15-18 foot pounds This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. An example of data being processed may be a unique identifier stored in a cookie. They will ensure that full servicing free of cost. All Twin Cam motors are 90-108 in.lbs. 25-40 foot pounds. There you will find explanations on Harley Clutch Adjustment Torque specs too. 110-120 foot pounds Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Clutch hub nut (left handed threads) 60-80 foot pounds. Contact point (2) must have edge of drill touching the edge of fork leg. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Sportster Unlimited 5. Diesel, here's what my manual says now. at home He said the torque value listed in his service manual was different for his 2008 Road King. Rating. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. I have had best luck splitting the difference between the upper and lower values. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. Battery. Hello all.. me again.. well im putting my clutch and compensator back together. Engine Tuning Laced Wheel So, insert your screwdriver or Allen key and follow the given instruction. Harley-Davidson CVO Limited Specs. I guess I should mention it is a 93 Fatboy. 140 ft-lbs. Tree Budget, Engine, Transmission and Chassis (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. Bottom bolt, 50 foot pounds Fastener Size - Torque ft. lbs. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. Plug Wires Allen Screws SOURCE: Need the torque specs on clutch for a 85 FLHTC. endobj Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Camshafts 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. That they had a problem with the compensator loosing up due to the nut bottoming out. 35-40 foot pounds Estimate Top Speed A 5/16-inch bolt should be tightened to 12 foot-pounds. So, you can install and maintain the hardware of your motorbike perfectly. With this drive-train, the Harley-Davidson Freewheeler . Posted on Sep 24, 2009 Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. Then, follow its instructions for the motorcycles best servicing and upgrading results. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? 3 0 obj Stutter Box Exhaust Clean the drain plug and install the new O-ring. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. Clutch hub nut (left handed threads) 60-80 foot pounds. Even why wont anyone love to have Harley on their preference list? Also, you may contact the mechanics. 90-120 inch pounds Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Harley-Davidson CVO Road Glide Specs. Oil Pump manifold screws The pictures below will help you understand why I dont give torque specifications when asked. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. I feel confident that it's there to stay. Spark Plugs Required fields are marked *. 0000016060 00000 n A few years ago a local shop put a new motor in my K9. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Spark plug size. as long as the 2050 is made for primary,transmission application. It is supposed to go into the second more comfortably and then shift through into the first without grinding. but in actual section dealing with side cover it calls for 10-12 ft. lbs. Therefore, tighten the jam nut . WEB Links In that service manual are torque specs for specific fasteners. Your email address will not be published. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. 0000003541 00000 n 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. When component part replacement is necessary, use the engine type and serial number to identify the correct part. as instructed in your factory manual. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. Means it does not require any typical clutch adjustment.

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